Tyvek® lidding
Die-cut lids converted to your sealing geometry, with consistent edge quality across the run.
Header bags, pouches, and tray lidding
Medical device packaging
Die-cut packaging components for single-use medical devices
CleanCut Healthcare designs and manufactures custom die-cut packaging — Tyvek® lidding, inserts, and HDPE mounting cards — for leading global medical device manufacturers. Every component is converted in an ISO Class 8 certified clean room in Prince Edward Island, Canada.
Prototype samples in days, not weeks. No minimum-order gatekeeping.
At a glance
- Clean room
- ISO Class 8 certified
- Materials
- Tyvek®, HDPE, engineered films
- Sterilization
- EO · Radiation · Autoclave
- Prototypes
- Quick-turn sample runs
- Order sizes
- Flexible minimum quantities
Capabilities
Components engineered for the sterile barrier
Predominantly plastic-based products, custom-engineered and tested to meet rigorous particulate-free and customer-specific requirements.
Mounting cards
HDPE cards that hold a device in position through sterilization, transit, and presentation at the point of use.
Single- and multi-device layouts
Inserts & components
Custom-engineered, predominantly plastic-based components designed and tested against your specifications.
Particulate-free converting
Product offering
Lidding, rollstock, pouches, and bags
Die-cut eaches and rollstock in the substrates and gauges medical device packaging runs on. Need a construction that is not listed? Ask us.
Tyvek® die-cut lids
Coated Tyvek® 1073b
Hypak™ die-cut lids
Coated Hypak™ 1075b
HDPE/LDPE die-cut components
HD/LDPE 28u to 60u
HDPE/LDPE rollstock
HD/LDPE 28u to 60u
Medical grade paper
60 & 70 gsm (37 & 43#)
Coated medical grade paper
60, 70 & 100 gsm
Latex-free cold seal paper
40 gsm (24#)
Uncoated Hypak®
60 & 75 gsm
Coated Tyvek® & Hypak®
60, 68, 75 gsm
Tyvek® chevron pouch
Pet/Pe and Pa/Pe
Paper chevron pouch
Pet/Pe
Foil chevron pouch
Pa/Alu/Pe
Header bags
100u (4mil) LDPE
Applications
From wound care to orthopedics
Our components are used across a wide range of single-use device categories and are compatible with EO, radiation, and autoclave sterilization methods.
- Wound care
- Orthopedic devices
- Surgical kits
- Diagnostics
- Single-use instruments
- Custom procedure trays
Design services
We bring in the engineers to design your packaging
Send a device, drawings, or nothing but a requirement. We work with packaging engineers who take it from concept to a production-ready component, and we convert it here.
Start a design conversationDesign and engineering are scoped and quoted separately from production.
Packaging design & CAD
Dielines and component geometry developed from your device drawings or a physical sample.
Material selection
Substrate, gauge, and coating matched to your sterilization method and shelf-life target.
Prototype iteration
Sample rounds until fit, seal, and presentation at the point of use are right.
Validation support
Seal strength, integrity, and test protocols, guided by engineers who know ISO 11607.
How we work
Short lead times, small orders, no friction
Our manufacturing capabilities and customer-driven culture let us quote quickly and produce competitively, whether you need a prototype run or ongoing supply.
- STEP 01
Share the device
Send drawings, a sample, or the sealing geometry. We work from what you have.
- STEP 02
Prototype and test
Quick-turn samples so you can validate fit, seal, and sterilization before committing to a run.
- STEP 03
Clean-room production
Converted in an ISO Class 8 clean room, with flexible minimum order quantities and short lead times.
Contact
Tell us about your device
Send drawings, a sample, or a rough description. We will come back with a recommended construction, sample timing, and pricing.
Helpful, but not required
- Device drawings, a dieline, or a physical sample
- Sealing geometry or the current packaging you are replacing
- Sterilization method and shelf-life target
- Rough annual volume and when you need first samples
Have none of it? Send the question anyway. Most projects start with a sketch and a deadline.
Prefer email, or need to attach filesinfo@cleancutsolution.com
ManufacturingPrince Edward Island, Canada
Request a quote
We reply to every enquiry, usually within one business day.
See the full product range
Specifications, materials, and prototype requests live on the CleanCut Healthcare site.